Villiers 12/2 engine
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Villiers 12/2 engine
Hi People,
First time working on a Villiers 12/2 petrol engine. Year of manufacture 1964.
To start I have very little experience of working on petrol engines being more familiar with lister and petter engines.
However I am mechanically minded, fairly good with my hands, a carpenter by trade, very willing to learn and with all the tools etc I should need.
I have just completed a nut and bolt restoration of a 1956 ransomes crawler dumper. Im also just starting a stothert and pitt roller from 1964 at the moment.
Got the lister on it running after a recondition on the injector , regrind of the valves and a new set of gaskets which I also made.
I could do with the complete beginners option on the Villiers though !
Problem is no spark. I have fitted a new plug and not a jolt out of it.
Guess points, coil and condenser are next ?
How do i set the points and check the condenser and coil ?
I have a multi meter so presume I can check the coil with that ? No idea how many ohms it should be reading or if thats even how to check it !!
So there we go ! Any help much appreciated ! The engine was originally on a mixer belonging to my grandfather and has not ran for at least 30 years.
I would love to hear it run again.
Thanks for any help offered .
Dave
First time working on a Villiers 12/2 petrol engine. Year of manufacture 1964.
To start I have very little experience of working on petrol engines being more familiar with lister and petter engines.
However I am mechanically minded, fairly good with my hands, a carpenter by trade, very willing to learn and with all the tools etc I should need.
I have just completed a nut and bolt restoration of a 1956 ransomes crawler dumper. Im also just starting a stothert and pitt roller from 1964 at the moment.
Got the lister on it running after a recondition on the injector , regrind of the valves and a new set of gaskets which I also made.
I could do with the complete beginners option on the Villiers though !
Problem is no spark. I have fitted a new plug and not a jolt out of it.
Guess points, coil and condenser are next ?
How do i set the points and check the condenser and coil ?
I have a multi meter so presume I can check the coil with that ? No idea how many ohms it should be reading or if thats even how to check it !!
So there we go ! Any help much appreciated ! The engine was originally on a mixer belonging to my grandfather and has not ran for at least 30 years.
I would love to hear it run again.
Thanks for any help offered .
Dave
sdarmstrong- Born to be wild
- Posts : 20
Join date : 2014-01-15
Re: Villiers 12/2 engine
points gap 16-18 thou
stick one lead of multi meter to back plate of electrics points ect
and the other to the L/T lead on the little cable out solder joint ,onleft end of coil ,pointing towards crankshhaft ish
take a reading on the middle ohms setting
then take one from H/T on coil out, pointing upwards to ht lead out point and same setting on meter , post your readings on here
before you think of removing the flywheel please make sure you have the notch on top of the backplate and the arrow/line on the flywheel lined up and then mark a point on rear end of crankshaft to a point for the realining up when ready for refitting flywheel again as they are a keyless taper fit ,and 360 degrees of firing point posabilitys ,its easyer to make marks then rip the head of to re-time engine to sparking again, also flywheel nut will undo once go a few turns and need to be struck again to pull from crankshaft , i find a rubber or leather hammer do it easyest,DONT WEDGE THE FINS ON FLYWHEEL or it will be a "cracking" time and then out of ballance on rebuild, just hit the spanner like you mean it, and stick your boot ontop and pin it down to wooden block if needed
it is probably dead on the H/T out side of coil as common with the villiers coil, villiers will spark if coils ok with a duff condenser, but they dont tend to expire on the villiers engines ,as so well protected from the elements ect
if you need parts finding new or used just give me a shout
hope this is helpfull
kev
stick one lead of multi meter to back plate of electrics points ect
and the other to the L/T lead on the little cable out solder joint ,onleft end of coil ,pointing towards crankshhaft ish
take a reading on the middle ohms setting
then take one from H/T on coil out, pointing upwards to ht lead out point and same setting on meter , post your readings on here
before you think of removing the flywheel please make sure you have the notch on top of the backplate and the arrow/line on the flywheel lined up and then mark a point on rear end of crankshaft to a point for the realining up when ready for refitting flywheel again as they are a keyless taper fit ,and 360 degrees of firing point posabilitys ,its easyer to make marks then rip the head of to re-time engine to sparking again, also flywheel nut will undo once go a few turns and need to be struck again to pull from crankshaft , i find a rubber or leather hammer do it easyest,DONT WEDGE THE FINS ON FLYWHEEL or it will be a "cracking" time and then out of ballance on rebuild, just hit the spanner like you mean it, and stick your boot ontop and pin it down to wooden block if needed
it is probably dead on the H/T out side of coil as common with the villiers coil, villiers will spark if coils ok with a duff condenser, but they dont tend to expire on the villiers engines ,as so well protected from the elements ect
if you need parts finding new or used just give me a shout
hope this is helpfull
kev
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" IF YOU DONT DO ANYTHING " "" YOU'LL NEVER MAKES MISTAKES ""
kevjhnsn- Life Member
- Posts : 3596
Join date : 2011-02-10
Age : 46
Location : south cheshire
Re: Villiers 12/2 engine
Hi
Done as you said .... Bit late about marking the fly wheel as I already had it off !!
First reading is .06 dropping to .02
Second reading is 4.43
That's on the 20k setting on the ohm part of the meter.
Done as you said .... Bit late about marking the fly wheel as I already had it off !!
First reading is .06 dropping to .02
Second reading is 4.43
That's on the 20k setting on the ohm part of the meter.
sdarmstrong- Born to be wild
- Posts : 20
Join date : 2014-01-15
Re: Villiers 12/2 engine
l/t should be approx 400-700 ohms on the 200,000 ohms setting so 0.4-0.6 area
h/t " " 700-110 ohms " " " so 0.7 to 1.1 area
sounding like the coil is starting to break down internally , so you will need a coil ordering to suite your electrics
is yours the wico square coil and 3x stumpy stators all in one piece , or the villers round bar mounted coil with 2x stators going aprox 1/3rd of the circle inside the flywheel area , pic would be great help and should be able to get you a part number to suite or a price if needed mate
kev
h/t " " 700-110 ohms " " " so 0.7 to 1.1 area
sounding like the coil is starting to break down internally , so you will need a coil ordering to suite your electrics
is yours the wico square coil and 3x stumpy stators all in one piece , or the villers round bar mounted coil with 2x stators going aprox 1/3rd of the circle inside the flywheel area , pic would be great help and should be able to get you a part number to suite or a price if needed mate
kev
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" IF YOU DONT DO ANYTHING " "" YOU'LL NEVER MAKES MISTAKES ""
kevjhnsn- Life Member
- Posts : 3596
Join date : 2011-02-10
Age : 46
Location : south cheshire
Re: Villiers 12/2 engine
Hi, not forgotten this , just been working all weekend. I will get a photo up tomorrow. Been looking at the price of a coil on the villers site . Seems a whole new modern type ignition system that just drops in to place is cheaper ? What's the opinions on this ? I'm a fan of originality myself , when cost effective ... !
sdarmstrong- Born to be wild
- Posts : 20
Join date : 2014-01-15
Re: Villiers 12/2 engine
sdarmstrong wrote:Hi, not forgotten this , just been working all weekend. I will get a photo up tomorrow. Been looking at the price of a coil on the villers site . Seems a whole new modern type ignition system that just drops in to place is cheaper ? What's the opinions on this ? I'm a fan of originality myself , when cost effective ... !
whats yours fitted with a villiers d1030-1050 coil or wico/wipac lucas ????
as dont forget they also made motorbike engines , 2 strokes all with slightly different electric backplates
send me a pic of yours if you can and will give you a second opinion, as its easy to mistake with the slight differences mate
send me a email,mp/pm
of your search info on a pm if you wish and see if i can beat it for you££
. _____________________________________>
kev
_________________
" IF YOU DONT DO ANYTHING " "" YOU'LL NEVER MAKES MISTAKES ""
kevjhnsn- Life Member
- Posts : 3596
Join date : 2011-02-10
Age : 46
Location : south cheshire
Re: Villiers 12/2 engine
Only just got back to this now! So , new ignition system from villiers for 50 pounds or start with a coil for 45 and see where it goes from there ? Opinions please !!
sdarmstrong- Born to be wild
- Posts : 20
Join date : 2014-01-15
Re: Villiers 12/2 engine
that sounds cheap for villiers/ george to me mate
just get a second cheeck on that one ,i would
think it would be more the 65 plus mark mate and shipping & handling fees on top
kev
just get a second cheeck on that one ,i would
think it would be more the 65 plus mark mate and shipping & handling fees on top
kev
_________________
" IF YOU DONT DO ANYTHING " "" YOU'LL NEVER MAKES MISTAKES ""
kevjhnsn- Life Member
- Posts : 3596
Join date : 2011-02-10
Age : 46
Location : south cheshire
Re: Villiers 12/2 engine
Have my new ignition system ordered. Now .... How do I time it agAin please ?
sdarmstrong- Born to be wild
- Posts : 20
Join date : 2014-01-15
Re: Villiers 12/2 engine
So my new ignition arrived today . Any one able to guide me from here ?!?!?
sdarmstrong- Born to be wild
- Posts : 20
Join date : 2014-01-15
Re: Villiers 12/2 engine
you need a low melt temp solder and a wire for the lt side if its the barrel coil electrics ??sdarmstrong wrote:So my new ignition arrived today . Any one able to guide me from here ?!?!?
and a thin brass washer for the ht side also for the soldering ,so the ht lead can get a good contact as these new coils are just a coil and no finished lugs or wires fitted
so if you get to much heat into the coil its dead and you need another think thats what they want another one ordering for there wallets
kev
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" IF YOU DONT DO ANYTHING " "" YOU'LL NEVER MAKES MISTAKES ""
kevjhnsn- Life Member
- Posts : 3596
Join date : 2011-02-10
Age : 46
Location : south cheshire
Re: Villiers 12/2 engine
timing up
turn engine in direction of running until the piston is coming up on compression stroke with the head off use a ruler or stright edge across the middle of bore , turn engine untill it gets to 3/16" b.t.d.c, line the the flywheel mark to backplate mark and tighten up vft back on re check its still 3/16" -1/4" before top dead center ,at this point the points are just starting to open ,and thats it timed up ,set points when its tdc to 16-18 thou and stick the rest back together and see if it runs sweet as a nut for you
kev
turn engine in direction of running until the piston is coming up on compression stroke with the head off use a ruler or stright edge across the middle of bore , turn engine untill it gets to 3/16" b.t.d.c, line the the flywheel mark to backplate mark and tighten up vft back on re check its still 3/16" -1/4" before top dead center ,at this point the points are just starting to open ,and thats it timed up ,set points when its tdc to 16-18 thou and stick the rest back together and see if it runs sweet as a nut for you
kev
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" IF YOU DONT DO ANYTHING " "" YOU'LL NEVER MAKES MISTAKES ""
kevjhnsn- Life Member
- Posts : 3596
Join date : 2011-02-10
Age : 46
Location : south cheshire
Re: Villiers 12/2 engine
It's the electronic one I got for it kev....
sdarmstrong- Born to be wild
- Posts : 20
Join date : 2014-01-15
Re: Villiers 12/2 engine
Well I have it running! Thanks for the help people .
Link here to a short video.
http://m.youtube.com/watch?v=GumztjX8UW0
I have it all back together now . Will stick up a photo later.
Link here to a short video.
http://m.youtube.com/watch?v=GumztjX8UW0
I have it all back together now . Will stick up a photo later.
sdarmstrong- Born to be wild
- Posts : 20
Join date : 2014-01-15
Re: Villiers 12/2 engine
I am also hunting for advice on how to time the electronic module I got from villiersparts. Looks like Dave got his going but how. I assume the timing is controlled by the postion of the magnets in the flywheel?
This must mean the flywheel position is as critical as it is with points ignition but now using magnets rather than the cam as a trigger.
This must mean the flywheel position is as critical as it is with points ignition but now using magnets rather than the cam as a trigger.
bigshineybike- Posts : 2
Join date : 2014-05-30
Re: Villiers 12/2 engine
Line up the mark on the flywheel with the mark on the case. Have piston at top dead centre and tighten up. Then away you go! Let me know how you get on .
sdarmstrong- Born to be wild
- Posts : 20
Join date : 2014-01-15
Re: Villiers 12/2 engine
almost correct just set the piston 3/16" Before TDC for villiers 4 stroke enginessdarmstrong wrote:Line up the mark on the flywheel with the mark on the case. Have piston at top dead centre and tighten up. Then away you go! Let me know how you get on .
kev
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" IF YOU DONT DO ANYTHING " "" YOU'LL NEVER MAKES MISTAKES ""
kevjhnsn- Life Member
- Posts : 3596
Join date : 2011-02-10
Age : 46
Location : south cheshire
Re: Villiers 12/2 engine
I done that and it didn't work . George from villiers told me tdc not 3/16? Before and it worked perfectly .,
sdarmstrong- Born to be wild
- Posts : 20
Join date : 2014-01-15
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